Kedar Rubber Lifter Bar – Make Your Milling Process Efficient & Smooth with Our Utmost Quality Lifter Bar
Kedar Rubbers offers high quality rubber products including the best quality Lifter Bars (Radial and Trapezoidal), which are essential components of ball mills. Our top-quality lifter bars play an important role in making grinding processes efficient by improving the grinding media and materials' tumbling action.
Thus, the key functions of lifter bars are to lift the grinding media and materials that ease the movement, protect the mill shell, reduce the noise level, and enhance the grinding & milling efficiency. Selecting the right dimensions and designs of lifter bars can significantly impact the performance and cost-effectiveness of the milling process.
Uses
Our lifter bars comprise excellent resilience and wear resistance and are broadly used in different milling applications in industries, such as Mining, Metal, Cement, and Ceramic where it is required to deal with hard ores or abrasive materials.
At Kedar Rubber, we deliver radial and trapezoidal lifter bars based on precise customer specifications (design, height, angle, radius, etc.). We provide the best quality lifter bars according to the customized needs of your milling processes to lift and drop the grinding media.
All About Lifter Bars - With & Without Metal
At Kedar Rubber, we provide lifter bars with and without metal based on the tailor-made needs of customers as per their milling applications.
Lifter Bars with Metal
Lifter bars with metal are best applicable in ball mills for their utmost durability, and capability to withstand the intense wear and impact due to abrasive and hard material grinding, thus offering primary grinding benefits. They can manage abrasive materials and high-impact forces. The superior lifting capability of metal lifter bars enables maintaining a continuous and effective trajectory for the ball mill’s grinding media. This improves the quality of the products, grinding performance, and higher materials.
Lifter Bars without Metal
With some characteristics like energy efficiency and noise resistance, Lifter bars without metal are best applicable for fine and secondary grinding applications of ball mills. As made from rubber, non-metal lifter bars reduce energy consumption as they decrease the load on the motor. They are suitable for regrinding (secondary) grinding, where they require low-impact force and minimize wear and tear. Thus, lowering the operating cost and increasing the lifespan of equipment.
All About Radial Lifter Bar – Installation, Functionality, and Design
With the foolproof installation of radial lifter bars, they enhance the working efficiency of ball mills. They are installed alongside the inner edges of the mill shell normally parallel to each other.
The vital factors necessary to consider for perfect installation are secure attachment and accurate alignment, which make certain that the installation performs effectively and prevents imbalance or excessive wear.
As the mill rotates, the radial lifter bar lifts and moves the grinding media and material in a radial direction (from the bottom of the ball mills to the top). This movement efficiently mixes and grounds the charge, continuously. Thus, the ball mill grinding efficiency and impact are enhanced with such lifting actions that help to cascade the grinding media. Radial lifter bars are specifically designed for ball mills that support clockwise or anticlockwise rotation (which depends on the direction of rotation and design specified for the ball mills).
Thus, radial lifter bars support both clockwise and anticlockwise rotation helping in increasing the lifespan of ball mills.
The design and angle of the radial lifter bars are vital factors for their efficient performance. Lifter bars' orientation with the mill’s rotation direction is necessary to consider for optimal grinding efficiency. Accurately designed lifter bars make certain that the grinding media gets the precise trajectory to grind the material resulting in the desirable particle size.
Our Radial lifter bars give consistent grinding with uniform lifting and dropping action of the grinding media. They reduce the overall time for grinding processes, improve performance, and become a cost-efficient solution for ball mills.